High Voltage Arc

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    A high voltage arc is a very destructive occurrence that can lead to severe injury, death and very high monetary consequences. A arc is essentially a breakdown of the resistance of air created by the initial fault that precipitated the arc. When a high voltage arc occurs not only is the fault energy transferred through from the source but also the metal and parts of the source container such as the box enclosure can melt and become part of the arcing material. The heat energy released is very intense and depending on the factors that go into the fault such as voltage, current and clearing times of the over current protection devices such as fuses and circuit breakers it can be a catastrophe to any person or object that is in the path of the arc blast.

Studies conducted by Lee (1982) and others reveal that the heat released in an electrical arc can rise to values of more than 35,000 degrees F This is approximately four times hotter than the surface of the sun. The metal in electrical panels will melt when heated to approximately 2,500 degrees F so you can see that electrical panels can withstand electrical arcs for only a few seconds before panel components will begin to disintegrate. Anyone standing in the path of the arc blast would feel the effects of the IE along with any accompanying metal.

There are a few methods of protecting yourself and your facilities which include the use of the proper arc flash PPE and system design and a good electrical maintenance plan. The NFPA 70E provides a procedure that can be followed to create a safe practice for computing an arc flash analysis in order to select the correct rating of the arc flash protective clothing. There is also system design of electrical equipment which can help in limiting the amount of time it takes to clear a fault which would lower the risk factor. Garments are designed and rated at a break open point that is higher then the exposure that may result according to the arc flash analysis. The most important safety precaution is that electrical equipment should always be worked on in a de-energized state but of course even putting the equipment into a de-energized mode calls for the correct PPE.

When putting equipment into a de-energized state one must consider that it is sometimes assumed that because the “live” circuits are contained in a metal enclosure that a person is somehow protected from the potential of an arc flash. There is no guarantee that the metal enclosure is sufficient to contain and arc fault and or whether all side walls of the metal cabinet are the same thickness and strength.

Whether you are protected by system design or de-energizing there is always the need for high voltage arc protection. The reason being that you can not always be 100% sure that you are safe from an arc fault resulting in a flash and or blast of electrical energy. When it comes to your safety and the economics of the company you own or work for there is no substitute for a good job task plan to protect yourself and your employees. This is why it is so important to do a proper arc flash analysis so that you get the right amount of protection and also are not being over protected. What I mean is that I have spoke to people who just want to get the highest protection available so they are sure to be in compliance. The problem with that is that it is not only a higher expense then is required but also the garments that are rated as class 4 for example are much heavier then a class 2 assemble that are available in arc flash kits.

When deciding on what level of protection you require you can either follow the NFPA 70E. Table 130.7(C)(9)(a) which lists certain common tasks that can be looked up or perform an arc flash analysis. The point is to use either method although the arc flash analysis is by far the best method to use it is not always economically feasible for some companies. Also if a certain task is not listed in the NFPA 70E Table 130.7(C)(9)(a) an arc flash analysis must be performed.

Protecting workers from the effects of arc blasts begins with proper equipment design and installation to prevent arc blasts from occurring in the first place. This includes following the design and installation practices outlined in the NEC (NFPA 70) and National Electrical Safety Code (IEEE, 2007). At the end of the day we all want to go home to our families as that is the whole point in working in the first place.